Lycoming Engine Overhaul Specialist (A&P / IA Preferred)

Base Leg Aviation • Full-time • Peachtree City, GA, US • $85k - $115k / year • 1m ago

We are building an in-house Lycoming engine overhaul capability to support a high-utilization fleet of piston aircraft across charter and flight training operations.

We are looking for a mechanic who doesn’t just “work on engines,” but knows how to tear down, evaluate, and rebuild them to a standard they would put their own name on.

This role will start as the primary engine overhaul technician and is expected to evolve into a lead position as the operation grows.

Compensation is $85,000 – $115,000 annually, depending on experience. Relocation assistance available.

Benefits:
Health, dental, and vision insurance
Paid time off
Stable, year-round workload (no seasonal slowdowns)
Opportunity to build and lead an internal engine overhaul program

Responsibilities

Perform complete teardown, inspection, overhaul, and reassembly of Lycoming engines (TIO-540, O-360, etc.)
Measure and evaluate all components against manufacturer tolerances and service limits
Identify wear patterns, failure points, and long-term reliability risks
Coordinate with machine shops and specialty vendors for crankshaft work, case repairs, and NDT
Execute precise engine assembly including torque, clearances, and timing
Conduct engine test runs and manage break-in procedures
Complete all required logbook entries and maintenance documentation to FAA standards
Track engine time, components, and overhaul cycles across multiple aircraft
Assist in developing shop processes, tooling requirements, and quality control standards
Support installation and troubleshooting as needed

Requirements

FAA A&P Certificate (IA preferred)
5+ years of piston aircraft maintenance experience
Proven experience performing full Lycoming engine overhauls (not limited to top-end work)
Strong understanding of Lycoming manuals, service bulletins, and overhaul procedures
Proficiency with precision measuring tools (micrometers, bore gauges, dial indicators, etc.)
Ability to independently determine part serviceability and airworthiness
High attention to detail and strong documentation habits

Preferred Experience